The Automatic Prefilled Plastic Syringe Filling and Sealing Line is specifically developed for the aseptic production of prefilled plastic syringes and disposable flush devices. Unlike a multi-format RTU filling machine, this line is dedicated to plastic syringe products arranged in honeycomb nests or trays and is not designed for filling RTU vials or cartridges.
In the standard operating mode, an operator places a tray containing empty plastic syringes into the loading station. The machine then automatically performs the configured processes, including protective-film removal, tray transfer, syringe lifting, filling, stopper or cap feeding, stoppering, sealing, re-nesting, and tray discharge. After processing, the completed tray can be removed manually or transferred automatically to downstream equipment.
The dedicated syringe-handling structure reduces unnecessary format complexity and supports stable, continuous production. It is particularly suitable for manufacturers producing standardized saline flush syringes, catheter flush devices, and other compatible sterile liquids packaged in plastic prefilled syringes.
Automatic tray unpacking and film removal
Local laminar airflow or O-RABS
CIP/SIP filling system
Silicone-oil spraying system
Vision, seal and leak inspection
Automatic reject system
SCADA data management and traceability
Automatic rod insertion
Syringe labeling and coding
Automatic cartoning and case packing
1. Prefilled Saline Flush Syringes
2. Disposable Catheter Flush Devices
3. Compatible Medical Flush Solutions
4. Sterile Pharmaceutical Liquids in Plastic Syringes
5. Selected Biological or Medical-Aesthetic Liquids
