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The vial powder washing-drying-filling-stoppering-capping-labeling production line represents a complete, automated solution engineered for large-scale pharmaceutical manufacturing.
Constructed from premium medical-grade stainless steel with ultra-smooth, polished contact surfaces to prevent particle accumulation, this integrated system ensures strict adherence to FDA and GMP sterile production standards. The core architecture is made up of vertical ultrasonic bottle washing machine, hot air circulating sterilizing tunnel oven and numerically controlled screw filling machine, capping machine and labeling machine.
While engineered to operate as a synchronized, continuous workflow that maximizes production capacity, each unit can also be used separately to accommodate flexible facility layouts. By minimizing human intervention and supporting advanced CIP/SIP (Cleaning in Place / Sterilization in Place) protocols, this production line delivers the reliability and hygienic baseline required for critical sterile environments.
Parameter | Specification |
|---|---|
Applicable Container | Pharmaceutical glass vials |
Typical Vial Range | 7–25 mL or customized |
Applicable Product | Sterile pharmaceutical powders |
Main Processes | Washing, drying, sterilizing, depyrogenation, powder filling, stoppering and capping |
Washing Method | Ultrasonic cleaning with air-water flushing |
Sterilization Method | Hot-air circulation tunnel |
Powder Filling Method | Dosing system selected according to powder |
Stoppering | Full or partial |
Capping | Automatic |
Labeling | Optional |
Control System | PLC and touchscreen HMI |
Line Control | Full-line linkage |
Independent Operation | Individual machines can operate separately |
Aseptic Protection | Laminar airflow, RABS or isolator options |
Containment | Optional according to powder characteristics |
Production Capacity | Confirm according to vial and powder properties |
Filling Accuracy | Confirm through powder tests |
Layout | Customized according to factory conditions |
Downstream Connection | Inspection, labeling and cartoning systems |