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An ampoule filling production line is a coordinated system used to wash, sterilize, fill and seal pharmaceutical glass ampoules.
Unlike a standalone ampoule filling machine, this production line includes upstream container preparation and sterilization processes. It can also connect with downstream inspection, labeling and cartoning equipment to form a complete automated production system.
A typical line includes:
Ultrasonic ampoule washing machine
Hot-air circulation sterilization tunnel
Ampoule filling and sealing machine
Full-line control system
Optional visual inspection and packaging equipment
The line is suitable for pharmaceutical manufacturers that require:
Medium- or high-speed ampoule production
Automated washing, sterilizing, filling and sealing
Production of multiple ampoule sizes
Reduced manual intervention
Controlled sterile processing
Flexible cleanroom layouts
Stable upstream and downstream synchronization
Production-environment monitoring
Customized line planning
By integrating several production processes into one linked system, the line helps manufacturers reduce repeated container handling and improve production continuity.
Configurable filling heads, multiple pump options and flexible equipment layouts allow the line to adapt to different capacities, pharmaceutical products and factory conditions.
The centralized PLC system also helps operators monitor production status, adjust parameters and respond to alarms from one interface.
The line is primarily designed for sterile pharmaceutical products filled into glass ampoules, including:
Injectable medicines
Vaccines
Biological products
Anesthetic medicines
Vitamins
Antibacterial medicines
Nutritional injections
Other sterile liquid formulations
Depending on product compatibility and regulatory requirements, customized configurations may also be used for selected cosmetic or laboratory liquid products.
Item | Information |
|---|---|
Product Name | Ampoule Washing, Sterilizing, Filling and Sealing Line |
Equipment Type | Automatic Pharmaceutical Ampoule Production Line |
Applicable Container | Pharmaceutical glass ampoules |
Applicable Size | 1–20 mL |
Production Capacity | 12,000–36,000 bottles/hour |
Minimum Order Quantity | 1 Set |
Port of Loading | To be confirmed according to the project |
Warranty | To be confirmed according to the sales contract |
Payment Terms | T/T, L/C or contract-based payment terms |
Customization | Capacity, layout, filling heads, pump type, ampoule size and monitoring system |
Supported Services | Project consultation, line configuration, layout planning, FAT, installation guidance, commissioning and operator training |
After-Sales Support | Remote troubleshooting, maintenance guidance, spare-parts supply, technical documentation and upgrade support |
Packaging | Export-standard protective packaging |
Delivery Time | Determined according to configuration and project scope |
Parameter | Specification |
|---|---|
Applicable Container | Pharmaceutical glass ampoule |
Applicable Ampoule Size | 1–20 mL |
Production Capacity | 12,000–36,000 bottles/hour |
Number of Filling Heads | 2–20 heads |
Filling Accuracy | ≤ ±1%, depending on product characteristics |
Filling-Pump Options | Glass pump, metal pump, ceramic pump, peristaltic pump |
Main Processes | Washing, sterilizing, depyrogenation, cooling, filling, gas flushing and sealing |
Production-Line Layout | Straight-line or wall-to-wall L-shaped layout |
Maximum Tunnel Temperature | Up to 350°C |
Sterilization Method | Hot-air circulation sterilization and depyrogenation |
Filling Method | Configured according to filling pump and product characteristics |
Sealing Method | Flame sealing |
Sealing-Gas Options | Natural gas or hydrogen and oxygen |
Optional Product Protection Gas | Nitrogen |
Control System | PLC automatic control |
Operation Interface | Color touchscreen |
Speed Regulation | Frequency-conversion speed control |
Line Coordination | Full-line linkage control |
Environmental Monitoring | Optional particles, microorganisms, air velocity and pressure monitoring |
Ampoule Changeover | Replaceable molds and format parts |
Automation Level | Automatic production and process monitoring |
Customization | Available according to customer requirements |
Design Basis | Designed according to applicable GMP pr |