Vial Blister Packing Machine

Product Introduction：
The Vial Blister Packing Machine is designed for the automatic blister tray forming, vial feeding, loading, sealing and punching of pharmaceutical glass vials.

It is suitable for injection vials, freeze-dried powder vials, diagnostic reagent vials and other small pharmaceutical bottles. Customized deep-cavity molds keep each vial separated, while the servo-controlled feeding system supports stable loading with reduced bottle collision.

The machine can be connected with vial filling, inspection, labeling and cartoning equipment to create an automated secondary packaging system.
Key Benefits：

Designed for injection and freeze-dried powder vials
Automatic deep-cavity tray forming
Servo-controlled vial feeding and loading
Customized tray layouts for different vial formats
Reduces bottle collision and surface damage
Missing-vial and position inspection available
Stable sealing, coding and punching
Replaceable molds and feeding devices
PLC touchscreen control
Supports downstream cartoning integration


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Product Details

B2B Product Information

Technical Parameters

FAQ

Product Features

Deep-Cavity Vial Tray Forming

The thermoforming system creates rigid cavities according to the vial diameter, body height and closure profile.

The mold can be designed to support both the vial base and shoulder for improved stability.

Servo-Controlled Vial Feeding

The feeding system transfers vials individually into the tray cavities.

Controlled movement helps reduce:

Vial collision
Cap scratching
Bottle tipping
Glass breakage
Incorrect loading

Flexible Vial Arrangement

Trays can be customized for different layouts, such as:

Single-row placement
Multi-row placement
Staggered arrangement
Customized carton-compatible layouts

Vial and Closure Protection

The cavity can be designed to protect:

Glass vial body
Rubber stopper
Aluminum cap
Flip-off cap
Printed or labeled surface

Automatic Inspection

Optional inspection functions may include:

Missing-vial detection
Incorrect vial position
Vial tipping detection
Broken-tray detection
Incomplete sealing detection
Automatic rejection

Covering-Material Options

The tray can be sealed with:

Plastic film
Paper
Medical paper
Composite film
Other compatible covering materials

The final material depends on the protection, visibility and opening requirements.

Photoelectric Registration

Printed covering materials can use photoelectric registration to align graphics, labels and opening instructions with the tray.

Automatic Coding and Counting

The machine can print batch information and count finished packs before discharge.

Full-Line Integration

The machine can connect with:

Vial visual inspection machines
Labeling machines
Buffer conveyors
Cartoning machines
Case packers

Application Range

Typical vial formats may include:

2R vials
4R vials
6R vials
10R vials
20R vials
30R vials
Other customized bottle formats

Final compatibility depends on vial diameter, height, closure size and tray arrangement.

Oral liquid Blister Packing Machine10.jpg

B2B Product Information

Item	Information
Product Name	Vial Blister Packing Machine
Equipment Type	Automatic Blister Tray Forming and Vial Loading Machine
Applicable Products	Injection vials, freeze-dried powder vials and compatible pharmaceutical bottles
Packaging Format	Rigid formed blister tray with covering material
Minimum Order Quantity	1 Set
Port of Loading	To be confirmed according to the order
Warranty	To be confirmed according to the sales contract
Payment Terms	T/T, L/C or contract-based payment terms
Customization	Tray size, vial feeder, forming depth, inspection, sealing and line connection
Supported Services	Product assessment, mold design, feeding-system development, packaging tests, FAT, installation guidance, commissioning and training
After-Sales Support	Remote support, spare-parts supply, mold service, feeder adjustment, maintenance guidance and upgrade consultation
Packaging	Export-standard protective packaging
Delivery Time	Determined according to vial format, mold quantity and machine configuration

Technical Parameters

Parameter	Specification
Product Name	Vial Blister Packing Machine
Applicable Products	Injection vials, freeze-dried vials and compatible bottles
Typical Vial Formats	2R–30R or customized
Packaging Type	Rigid deep-cavity blister tray
Forming Material	PVC, PET or compatible rigid film
Covering Material	Plastic film, paper, medical paper or composite material
Forming Method	Positive-pressure thermoforming
Punching Frequency	10–50 cycles/min, depending on tray and vial size
Traction Stroke	20–150 mm or customized according to model
Product Feeding	Customized servo vial feeder
Vial Arrangement	Single-row, multi-row or customized layout
Product Inspection	Optional missing, position and tipping inspection
Registration	Optional photoelectric mark correction
Heat Sealing	Temperature- and pressure-controlled
Coding	Batch, date and traceability coding available
Control System	PLC automatic control
Operation Interface	Touchscreen HMI
Drive System	Servo traction and frequency-conversion control
Safety Protection	Protective cover, interlock and alarm system
Finished-Pack Output	Automatic discharge and counting
Waste Collection	Automatic scrap rewinding
Mold Changeover	Replaceable tray-forming, sealing and punching molds
Line Integration	Inspection, labeling and cartoning equipment connection available

FAQ

What Is a Vial Blister Packing Machine?

A Vial Blister Packing Machine forms rigid plastic trays with individual cavities for pharmaceutical vials.

The machine then automatically feeds and places the vials into the cavities, checks their position, seals the tray and punches it into finished packaging units.

Compared with ampoule packaging, vial trays normally require wider and deeper cavities because of the larger vial body, closure and aluminum cap.

Who Is This Machine Suitable For?

The machine is suitable for manufacturers packaging:

Injection vials
Freeze-dried powder vials
Vaccine vials
Diagnostic reagent vials
Small oral-liquid bottles
Cosmetic or laboratory vials

What Value Does It Provide?

The machine helps reduce repeated vial handling and keeps containers separated during transportation.

Customized cavity design protects the vial body, rubber stopper and aluminum cap while supporting organized loading into cartons or shipping cases.

Product Details

B2B Product Information

Technical Parameters

FAQ

Vial Blister Packing Machine

Product Features

Deep-Cavity Vial Tray Forming

Servo-Controlled Vial Feeding

Flexible Vial Arrangement

Vial and Closure Protection

Automatic Inspection

Covering-Material Options

Photoelectric Registration

Automatic Coding and Counting

Full-Line Integration

Application Range

B2B Product Information

Technical Parameters

FAQ

What Is a Vial Blister Packing Machine?

Who Is This Machine Suitable For?

What Value Does It Provide?

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