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The Pharmaceutical Granulator Machine converts powders and formulation materials into controlled granules with improved flowability, density and handling performance. It supports downstream processes such as drying, milling, blending, tablet compression and capsule filling.
Granulation improves:
Powder flow
Ingredient uniformity
Bulk density
Compression performance
Dust control
Downstream feeding stability
Wet granulation uses a binder or wetting liquid to form stronger, more uniform granules.
Suitable for:
Poor-flow powders
Formulations requiring stronger granules
Tablet production
Process:
Mixing → Binder Addition → Wet Granulation → Drying → Sizing
Fluid bed granulation combines fluidization, binder spraying, granulation and drying in one system.
Suitable for:
Integrated granulation and drying
Reduced material transfer
Automated batch production
Compact process layouts
Process:
Loading → Fluidization → Spraying → Granulation → Drying → Discharge
Spray granulation converts liquid feeds or suspensions into fine granules through atomization and rapid drying.
Suitable for:
Liquid or suspension feeds
Rapid drying
Selected heat-sensitive materials
Fine or spherical granules
Dry granulation compacts powders into granules without liquid binders, followed by milling and screening.
Suitable for:
Moisture-sensitive materials
Heat-sensitive formulations
Products unsuitable for wet granulation
Binder-free processing
Process:
Powder Feeding → Compaction → Milling → Screening → Granules
Technical Parameter | Specification |
|---|---|
Equipment Category | Pharmaceutical Granulator Machine |
Primary Application | Pharmaceutical solid dosage granulation |
Granulation Processes | Wet / Fluid Bed / Spray / Dry Granulation |
Applicable Feed Forms | Powder / Selected liquid or suspension formulations |
Typical Products | Granules / Tablet intermediates / Pharmaceutical solid-dose materials |
Product-Contact Material | 304 / 316L stainless steel, according to configuration |
Control System | PLC + HMI, depending on model |
Process Parameter Adjustment | Available |
Cleaning Design | Easy-clean / detachable configuration according to machine |
Batch / Continuous Operation | According to selected process and equipment |
Dust Control | According to machine configuration |
Drying Function | Integrated on applicable one-step / fluid-bed / spray systems |
Granule Sizing | Screen / milling configuration according to selected machine |
Customization | Available |
FAT / SAT | Supported |
Installation & Commissioning | Supported |
Granulation can improve powder flow and compression behavior before tablet pressing.
Suitable for formulations manufactured and packaged directly in granular form.
Granulated intermediates can be prepared for selected capsule-filling applications.
Suitable for selected vitamin, supplement and healthcare powder formulations.
Laboratory and pilot-scale systems can support formulation development, process studies and scale-up.
Supports pharmaceutical granulation equipment together with downstream solid-preparation and pharmaceutical production systems. The current website places granulation equipment within its solid-preparation equipment portfolio.
Equipment can be configured according to formulation characteristics, required granulation method, production scale and facility requirements.
Support includes:
Process consultation
2D / 3D design
Machine customization
FAT / SAT
Installation
Commissioning
Operator training
Process documentation
These service categories are currently listed on MAYA's website.
Support covers:
Remote troubleshooting
On-site technical assistance
Spare parts
Maintenance guidance
Operator support
Technical consultation