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An Oral Liquid Filling Line is a complete production system used to prepare pharmaceutical bottles, accurately fill liquid products and seal the finished containers.
A typical line consists of:
Vertical ultrasonic bottle washing machine
Hot-air circulation sterilization tunnel
Oral liquid filling and capping machine
PLC linkage control system
Optional inspection and packaging equipment
Unlike a standalone filling machine, this line also handles bottle washing, sterilization and coordinated upstream and downstream transfer.
The production line is suitable for pharmaceutical and healthcare manufacturers that require:
Medium- or high-speed oral liquid production
Automatic bottle washing and sterilization
Accurate filling of small-volume liquids
Stable processing of foaming or splash-prone products
Reduced manual bottle handling
Multiple bottle sizes or product specifications
Clean filling-area protection
Full-line production monitoring
Connection with inspection, labeling and cartoning equipment
The line combines several independent production stages into one coordinated system. This helps reduce repeated bottle handling, production interruptions and speed mismatches between machines.
Flexible pump selection and filling-head configurations allow manufacturers to process liquids with different viscosities and production capacities. Intelligent bottle and cap detection also helps reduce liquid waste, missing closures and abnormal operation.
The line is mainly used for pharmaceutical and healthcare liquids filled into small glass bottles, including:
Oral solutions
Pharmaceutical syrups
Herbal oral liquids
Vitamin solutions
Nutritional liquids
Healthcare supplements
Other small-volume liquid medicines
Compatible containers may include:
Oral liquid glass bottles
Medical glass bottles
Tubular threaded glass bottles
Other customized pharmaceutical bottles
Final compatibility depends on the bottle dimensions, neck structure, closure type and selected change parts.
Item | Information |
|---|---|
Product Name | Oral Liquid Filling Line |
Equipment Type | Automatic Bottle Washing, Sterilizing, Filling and Capping Line |
Applicable Bottles | Oral liquid glass bottles and compatible pharmaceutical bottles |
Applicable Volume | 5–30 mL |
Production Capacity | Up to 20,000–36,000 bottles/hour |
Minimum Order Quantity | 1 Set |
Port of Loading | To be confirmed according to the project |
Warranty | To be confirmed according to the sales contract |
Payment Terms | T/T, L/C or contract-based payment terms |
Customization | Bottle size, capacity, filling heads, pump type, sealing method, layout and clean-area protection |
Supported Services | Project consultation, process evaluation, line planning, layout design, FAT, installation guidance, commissioning and training |
After-Sales Support | Remote diagnosis, maintenance guidance, spare-parts supply, technical-document support and equipment-upgrade consultation |
Packaging | Export-standard protective packaging |
Delivery Time | Based on the final configuration and project scope |
Parameter | Specification |
|---|---|
Product Name | Oral Liquid Filling Line |
Equipment Type | Bottle Washing, Sterilizing, Filling and Capping Production Line |
Applicable Container | Oral liquid glass bottles and compatible pharmaceutical bottles |
Applicable Bottle Volume | 5–30 mL |
Maximum Production Capacity | 20,000–36,000 bottles/hour |
Filling Heads | 1–24 heads, selected according to capacity |
Filling Accuracy | ≤ ±1%, depending on medicine characteristics |
Product Pass Rate | ≥99% |
Filling-Pump Options | Glass pump, metal pump, ceramic pump, peristaltic pump |
Bottle-Washing Method | Ultrasonic washing with internal and external air-water flushing |
Sterilization Method | Tunnel-type hot-air circulation |
Maximum Tunnel Temperature | 350°C |
Temperature Monitoring | Optional real-time display, recording and printing |
Filling Method | Quantitative filling with adjustable speed and volume |
Anti-Foaming Design | Controlled filling curve and lifting filling needle |
Bottle Transfer | Large-turntable conveying |
Product Feeding | Optional automatic liquid-level control |
Sealing Methods | Capping, rolling or crimping |
Bottle Detection | No bottle, no filling |
Cap Control | No bottle, no cap feeding or capping |
Isolation System | Optional Open-RABS |
Critical-Area Protection | Optional Class 100 laminar airflow |
Control System | PLC automatic control |
Operation Interface | Color touchscreen |
Speed Regulation | Frequency-conversion control |
Safety Functions | Automatic protection and alarm monitoring |
Line Coordination | Full-line linkage control |
Operating Table | Waterproof design |
Format Changeover | Replaceable molds and change parts |
Customization | Available according to bottle, liquid and capacity requirements |
Design Basis | Designed according to applicable GMP production requirements |