Automatic Syrup Filling Line for 10–500 mL Bottles

Product overview：

The automatic syrup filling line provides a flexible, high-efficiency solution for 10–500 mL glass and plastic bottles. It integrates bottle feeding, washing, sterilization, filling and capping, with an output of 2,000–24,000 bottles per hour. Multiple filling systems and optional cleanroom, inspection, sealing and labeling modules help manufacturers improve accuracy, reduce labor and build a scalable production line.

Key Selling Points：

Suitable for 10–500 mL glass and plastic bottles
Production capacity from 2,000 to 24,000 bottles per hour
Configurable with 1–24 filling heads
Supports free-flowing, viscous and foaming liquid products
Glass, stainless steel, ceramic and peristaltic filling pumps available
Filling accuracy up to ±1%, depending on product characteristics
Screw capping and roll capping configurations available
Maximum tunnel temperature up to 350°C
Optional Open-RABS and local Class 100 laminar airflow protection
PLC, touchscreen HMI and variable-frequency speed control
No-bottle-no-filling and no-bottle-no-capping protection
Customized configurations for special-shaped bottles and different process requirements


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Product Description

B2B Product Information

Technical Parameters

Working Process

FAQ

Product Introduction

An automatic syrup filling line is a linked production system used to prepare, fill and seal bottled pharmaceutical syrup and other liquid products. Unlike a standalone filling machine, it can integrate the upstream bottle-handling and cleaning processes with filling, capping and optional downstream packaging equipment.

The system is suitable for manufacturers that need to:

Automate multiple bottle-packaging processes
Reduce manual bottle handling and product exposure
Improve filling repeatability and production stability
Process several bottle sizes on one configurable line
Control foaming, splashing and dripping during filling
Connect filling equipment with inspection, sealing, labeling or cartoning machines
Upgrade from individual machines to a synchronized production line

For glass bottles, the production line can include washing, hot-air sterilization, drying and cooling. For plastic bottles, the exact cleaning and sterilization process must be selected according to the heat resistance of the container and the applicable production requirements.

Main equipment configuration of an automatic syrup filling line, including bottle unscrambling, washing, hot-air sterilization, syrup filling, cap feeding, capping, PLC control and bottle discharge.

Application Range

The syrup filling line is suitable for pharmaceutical syrups, tinctures, herbal extracts, healthcare liquids, nutritional beverages, concentrates, seasonings and sauces. It can handle free-flowing, viscous and foaming products. Filling pumps, nozzles and contact materials are selected according to viscosity, temperature, corrosiveness and cleaning requirements.

B2B Product Information

Item	Information
Product Name	Automatic Syrup Filling Line
Applicable Bottle Volume	10–500 mL
Applicable Containers	Glass bottles and plastic bottles
Production Capacity	2,000–24,000 bottles/hour
Minimum Order Quantity	1 set
Port of Loading	Shanghai Port, China, or another agreed Chinese port
Warranty	One year, subject to the final contract
Payment Terms	T/T, L/C or mutually agreed contract terms
Customization	Bottle format, capacity, filling pump, filling heads, capping system, line layout and cleanroom protection
Supported Services	Process consultation, model selection, 2D/3D layout design, equipment customization, FAT/SAT support, installation, commissioning and operator training
After-Sales Support	Remote troubleshooting, on-site technical support, maintenance guidance, spare-parts supply and production-line upgrade consultation

Technical Parameters

Parameter	Specification
Applicable Products	Syrup, tincture, healthcare liquid, beverage and other compatible liquids
Bottle Volume	10–500 mL
Bottle Material	Glass or plastic
Production Capacity	2,000–24,000 bottles/hour
Filling Heads	1–24 heads
Filling Accuracy	Up to ±1%
Filling Method	Linear or rotary filling
Filling Pump	Piston, stainless steel, ceramic or peristaltic pump
Capping Method	Screw capping or roll capping
Bottle Treatment	Washing, sterilization, drying and cooling
Control System	PLC with touchscreen HMI
Contact Material	SUS304 or SUS316/SUS316L
Clean-Zone Options	Open-RABS and Class 100 laminar airflow
Line Configuration	Standalone machine or complete production line
Optional Equipment	Inspection, sealing, labeling, cartoning and case packing

Working Process

Standard Process Flow

Bottle Loading or Unscrambling → Bottle Washing → Preheating → Hot-Air Sterilization → Drying → Cooling → Quantitative Filling → Cap Feeding → Screw or Roll Capping → Inspection → Bottle Discharge

Automatic Syrup Filling Line Working Process

FAQ

What bottle sizes can the syrup filling line handle?

The line is designed for 10–500 mL bottles. Change parts and bottle-handling systems are customized according to bottle diameter, height, neck design and material.

Can the line handle both glass and plastic bottles?

Yes. However, the washing and sterilization process must be selected according to the bottle material. High-temperature tunnel sterilization is mainly configured for containers that can withstand the confirmed process temperature.

What is the maximum production capacity?

The available production range is 2,000–24,000 bottles per hour. Actual output depends on filling volume, liquid viscosity, filling-head quantity, bottle format and capping method.

Which filling pump should be selected?

Peristaltic pumps are suitable when an easily replaceable fluid path is required. Ceramic or piston pumps can be selected for accurate repeated dosing. The final pump should be confirmed through product-property and filling tests.

Can the line fill foaming syrup?

Yes. The filling speed, nozzle movement and filling curve can be adjusted to reduce foaming and splashing.

What is the difference between this line and the oral liquid filling line?

This syrup filling line covers a wider 10–500 mL bottle range and can be adapted for products with different viscosities. The oral liquid filling line is primarily positioned for high-speed production of smaller pharmaceutical oral-liquid bottles.

Product Description

B2B Product Information

Technical Parameters

Working Process

FAQ

Automatic Syrup Filling Line for 10–500 mL Bottles

Product Introduction

Application Range

B2B Product Information

Technical Parameters

Working Process

Standard Process Flow

FAQ

What bottle sizes can the syrup filling line handle?

Can the line handle both glass and plastic bottles?

What is the maximum production capacity?

Which filling pump should be selected?

Can the line fill foaming syrup?

What is the difference between this line and the oral liquid filling line?

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