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The machine does not contain a filling pump or liquid-dosing system. It focuses on stopper or cap feeding, insertion, sealing and finished-tray handling.
The closure components are automatically sorted, oriented and transferred to the insertion or sealing station.
The stopper-transfer design can avoid unnecessary friction between the stopper, liquid-contact surface and lower transfer track, reducing particle-generation and contamination risks. The existing complete-line description also places stopper transfer under laminar-flow protection.
Servo drives control syringe movement, closure positioning and insertion to support stable operation and repeatable closure depth.
Detection systems can monitor stopper conveying and stopper position during operation.
After stoppering and sealing, the syringes are returned to the honeycomb nest before tray discharge.
Completed trays can be removed manually or transferred automatically to downstream rod-insertion, inspection or labeling equipment.
Vision inspection, sealing inspection and leak-testing systems can be integrated according to the closure design and project requirements.
Products with missing, incorrectly positioned or unacceptable closures can be transferred to a rejection station.
Local laminar airflow or O-RABS can protect stopper-transfer and sealing positions.
Parameter | Specification |
|---|---|
Equipment Function | Syringe positioning and filling |
Applicable Products | Prefilled plastic syringes and flush devices |
Container Format | Honeycomb nest or tray |
Filling Range | 0.1–20 mL |
Reference Capacity | 2,000–30,000 pcs/hour |
Filling Accuracy | Up to ±1% |
Filling Pumps | Ceramic, metal or peristaltic pump |
Filling Heads | Customized |
Control System | PLC touchscreen with servo control |
Contact Material | 316L stainless steel |
Detection | No-syringe-no-filling and needle detection |
Clean-Zone Options | Laminar airflow or O-RABS |
Cleaning Option | CIP/SIP |
Upstream Equipment | Film-removal or tray-transfer unit |
Downstream Equipment | Stoppering and sealing machine |
Power Supply | Customized |
Machine Size | Based on final configuration |
The machine is suitable for closing:
Prefilled saline flush syringes
Disposable catheter flush devices
Plastic syringes containing compatible sterile liquids
Selected biological preparations
Selected medical-aesthetic liquids
Other compatible prefilled plastic syringe products
Closure compatibility must be confirmed according to syringe barrel dimensions, stopper or cap design, nest layout, insertion depth and sealing requirements.